How to operate suntec atc cnc machine osai controller

Writer： admin Time：2022-09-16 16:12 Browse：℃

1. Operation enviroment :

1 Assign professional operator.

2 Do not put anything irrelevant on the working table.

3 All operators are not allowed to stand on the working table unless switching to manual mode or repairing the machine.

4 Before starting the machine, please confirm there’s no operator or other irrelevant stuff.

5 Helmet and protection glasses are necessary and do not operate the machine with gloves.

6 Keep clean around the machine and working table.

7 When the warning appears, operators must stop everything to solve the problem. And operate the machine again.

2 Operating spindle  

1 Before tool change, please check below the actions done.

 2.Please check if the spindle stops.

3. Press E-STOP button or spindle lock to prevent operators harmed due to neglect or abnormal start.

 4.Please mount will the collet chuck, nut, pull stud of the shank.

 5.Please correct the number of spindles after manual tool change, or difference between tool and memory may happen and cause crash of the machine.

 Balance of the cutting tools must be made, especially the tool with bigger diameter. TO reduce the life of the spindle.

 Please make sure the spindle reaches it is working speed. Then operators can start

processing.

  Due to safety and smooth working concern, please brush down to clean the dust and wood.

 3. Automatic tool change  

1 Linear type magazine, the tool number should be the same as the tool magazine. Tool

number should be the same the parameter, or here may occur abnormal condition when executing ATC.

2 There is push button for releasing and clamping tool, operators can also execute under MDI mode.

3 Manual operating spindle CW and CCW. Please make sure nobody beside the spindle to avoid danger.

4 Vacuum suction  

1 After starting vacuum pump, should switch on vacuum suction button on the panel or start M103.

2 When executing the program, the vacuum suction will automatically start. When the program stops, the vacuum suction will automatically switch off.

3 Above M code should be added in the program, or you should manual start it.

 5.Maintenance 

1 Please do not modify the machine without understanding, or the machine will run out of

order or cause damage.

2 Please switch off main power before maintenance.

3 Turn off main power before opening the electrical panel. Close the electrical panel before switch on main power.

4 Check E-STOP push button on schedule if it functions well.

5 Please repair according to documents.

6 Maintenance-lubrication  

7. #32-#68 lubrication oil for lubrication pump , refill when reach certain low level.

8. Please use appointed oil to vacuum pump every 1000~1500 hours.

9. Cooling water should be changed every six months and must use appointed water. 

6 Other maintenance   

1 Vacuum filter needs cleaned everyday to prevent wood dust into the vacuum pump.

2 Clean the electrical panel and operating panel once a week with dust collector to prevent the interference from dust.

3 Vacuum filter needs cleaned once a week.

4 Keep the machine rolling rail smoothly without dust interference.

5 To avoid cooling effect, the filter of cooler needs cleaned everyday.

6 Keep clean the operating panel and computer screen everyday.

7 From time to time, please keep clean the cooling fan of the electrical panel to prevent dust in electrical panel and lower the performance of cooling.

8 Clearance of magazine, please pay attention to the dust to prevent the tool changing.