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CNC plasma cutter

large pipe cutting plasma cutter machine ST-1212

  • Model:ST-1212
  • Category : CNC plasma cutter
  • Working area: 300*1200MM
  • Standard price: 52000
  • Customized: Negoation
  • Payment Terms: T/T(Telegrahic Transfer), Master card, Visa, Paypal, West Union
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large pipe cutting plasma cutter machine ST-1212 

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ST -1212 series CNC pipe intersecting cutting machine is a device for automatic calculation and cutting of the joint end of steel pipe. The machine can be widely used in the cutting and processing of pipeline structural parts in shipbuilding, construction, petrochemical, machinery, metallurgy and other industries. In these industries, there are a large number of pipelines combined with intersecting line holes and intersecting line ends, as well as elbows commonly known as “shrimp rice festivals”. Most of these processes use production templates, scribing, manual lofting, manual cutting, manual grinding, etc. A backward and complicated way to proceed. The ST-1212 series CNC pipe cutting machine manufactured by our factory can cut such workpieces very conveniently, and the operator can automatically cut out the pipe without inputting the parameters such as the radius and intersection angle of the pipe. The intersecting lines, intersecting holes, and welding bevels eliminate the need for manual sanding.

    ST-1212 CNC pipe cutting machine adopts cylindrical coordinate coefficient control, and the number of control axes is 5 axes. It has Chinese and English interface, parameter input and man-machine dialogue function, fixed angle groove surface cutting function, variable angle groove surface cutting function, cutting speed change automatic control function, etc.

    The numerical control interface of ST-1212 series CNC pipe cutting machine is combined with graphics and data. The operation is very simple: the operator only needs to input the parameters such as the radius of the main pipe and the branch pipe, the intersection angle, the cutting speed and other parameters into the computer to automatically generate the machining code. The software has designed a reasonable cutting introduction lead line to ensure the quality of the cutting surface, and the parameters after each cutting can be saved as a file for later use of the same workpiece.

    ST-1212 series CNC pipe cutting machine cutting method can choose oxyacetylene gas cutting, oxygen liquefied petroleum gas cutting or plasma cutting according to user requirements. The maximum and minimum cutting diameter and the length of the tube can be designed and manufactured according to user requirements.

The workflow of the device:

(1), programming

It can be programmed directly on the machine or offline editor. Use the menu option to input cutting parameters such as outer diameter, wall thickness, groove angle, compensation data, etc. Programming can also be implemented through nesting software. The CAD graphic import nesting software directly generates the cutting program in the DAA format, and can be cut by copying it to the device control system through the U disk.

(2), pipe loading

Adjust the chuck and the claws up and down according to the size of the pipe diameter, and place the pipe on the loading roller frame with the lifting tool. Manually push the tube to the chuck. The end of the pipe reaches the chuck clamping position, and then manually clamped with a wrench to complete the loading.

Pipes of different diameters are placed directly on the support roller frame, regardless of the axial level.

(3), measurement level

Since the fixed two-stage double-row friction wheel supports the pipe, it is not necessary to level the pipe as long as the pipe is placed on the bracket, and it is not necessary to manually measure the leveling, thereby greatly improving the work efficiency.

(4), pipe lock

Manually adjustable three-jaw self-centering collect supports the inner diameter of the tube. The elongated concave jaws are used to facilitate the opening of the pipe end.

(5), open the cutting

The cutting head is moved to the end of the tube for cutting, and the device automatically positions the next cutting automatically according to the program until all cutting procedures are completed according to the programming. When cutting the hole at the end of the tube, the tube is rotated to the non-claw to avoid cutting to the jaws.

All the opening reference is based on the same cylinder end face. The opening procedure can cut the hole radially according to the entire circumference, and then cut the hole longitudinally, or cut the hole in the longitudinal center line and cut the radial hole or two. A variety of ways to mix and cut. After cutting the large holes, there is no influence on the rotation of the tube due to the support of other positions of the tube.

Second, the device use description

1.1 Mainly used for thermal cutting of intersecting lines and ends of various piping systems.

1.2 Applicable workpiece material: low carbon steel (copper nickel tube, stainless steel tube requires plasma cutting)

Third, the equipment features

  3.1 EOE-HZH professional pipe optimization CNC system has, AutoCAD version of the engineering design can directly generate CNC machine tool processing code.

3.2 Support pipe fittings such as pipe splitting/mirror/left and right replacement.

3.3 The biggest feature of the spindle box lifting structure is that the center height of the chuck is adjustable, and the tube does not move the chuck to float, thereby improving the quality of the large diameter cutting.Details 5 axis introduction :

 

 

 

Parameter

Moving axis

Choose cutting axis

Range of activities

Y axis :

Pipe rotary driving shaft

 

360 ° free rotation

X axis

The trolley moves along the length of the tube

The maximum stroke 12000 mm

A axis

The torch swings along the length direction of the pipe

 

±60°

B axis

The torch swings along the radial direction of the tube

 

 

±45°

Z axis :

Torch move up and down

Travel 1200mm

 

Ⅱ Machine configuration  

Basic configuration :Model

5 axis pipe CNC cutting machine

Round pipe

Diameter 50-1200mm

Effective cutting length 12m

Cutting method

flame can cut max. 150 mm

Plasma can cut max 40mm

Plasma cutting speed

10-3500mm/min

Max. Work piece rotating speed: 

8r/min

Max. Longitudinal speed:

3000mm/min

A axis Bevel angle

+-60 degree

B axis Bevel angle

+-45 degree

Plasma bevel thickness

40mm

Control system

EOE-HZH control system

Computer

Taiwan Advantech Industrial Computer

Driving motor

Japanese Panasonic Servo motor with reducer

Software

EOE Pipe Nest software

Load

10t

                                    Weight and size

Size

(Length *width*height) 12500*2000*2100mm

Weight

7ton

Shipping

40ft container

Working condition

Working pressure of compressed gas

Above0. 8mpa

Require gas flow of plasma

4500L/H

Working environment 

Ventilation ,no concussion

The acceptable temperature around

-20℃ -50℃

Voltage

Machine :380V ,50/60HZ

Power wattage

5KW

Types of gas

Plasma :Air ,

Flame :Oxygen+Acetylene /propane

T -joint cutting

T-joint hole Cut (Inner-fit)

T-joint hole Cut (Out-fit)

T-joint hole Cut (off-center)

Branch pipe cutting

T-joint End Cut(center)

T-joint End Cut(off-center)

Slant joint End Cut (center)

Slant joint End Cut(off-center)

Main pipe cut square /slot

Rectangle hole Cut

Slit Cut (center)

Slit Cut (off-center)

Oblique crossing cutting

Slant joint Hole Cut (center)

Slant joint Hole Cut (off-center)

Pipe end cutting

 Straight End Cut

 Miter End Cut

Multi-branch cutting

Multi –branch profile Cut

Multi –branch and Branch End Cut

Annular pipe crossing Cut

Elbow (shrimp joint) Cut

Multi –branch profile Cut

Main Function

Max bevel angel: Both are ±60°in vertical and horizontal

Min cutting intersection angle: ±30°

Cutting speed: Auto stepless peed regulation

Continuous cut setting

Fixed angle and Fixed point beveling Setting

Automatic tube compensation error ellipse

 

 




 

 


 


 


 


 

 

 

 

 

 

 

 

 

 


 

 

 

 

 





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